Fluid Flow & Aerodynamics
why things fly, and why the usual explanation is wrong
Concept

Turbomachine — where it appears

A machine that exchanges work with a continuous flow through rotating blades, as a pump, a compressor or a turbine. Which kind it should be is decided by one number formed from its flow, its head and its speed, rather than by its size.

Named by 11 essays across 2 fields — each of them below, with the objects they name alongside it.

Deviation: how far the flow leaves from the blade angle, against solidity. The angle between the outlet flow and the blade, for a row of flat plates at 30° stagger meeting a flow at 45°. An open row barely turns the flow at all and the deviation is nearly the whole of the intended turning; a tight row guides it to within a thousandth of a degree of the blade angle. Nothing about the blade changed between the two ends of this curve.

A row is not a set of aerofoils

An isolated aerofoil's incidence is measured from the free stream. A compressor blade's cannot be, because an infinite row of identical blades above and below it has a circulation that is part of its own free stream — and the velocity the theorem uses is a vector mean that exists nowhere in the machine.

circulation · Cascade Two ways to move a duty, along one axis, in opposite directions. A duty at a specific speed of 0.01 and what splitting it does. Dividing the head between stages in series multiplies each stage's specific speed by the number of stages to the three-quarter power, because the group carries (gH)^(−3/4); dividing the flow between units in parallel divides it by the square root of the number of units, because the group carries √Q. Both exponents are read off the group rather than remembered, and they are why the two operations are not interchangeable: three stages buy a factor of 2.28 and three units cost a factor of 0.58. The bands are drawn in the colour this site reserves for a borrowed claim, because where a Francis runner stops is practice rather than a result.

The duty that had no machine

Some duties have a specific speed outside every band, and no runner will do them at any size because the number contains no size. That is true and it is not the end. The same group says how to split the duty until it fits, and the two ways of splitting move it along the same axis in opposite directions, by exponents read straight off it.

applied · Specific speed The shaft speed is a window, and cavitation closes the top of it. Two groups against shaft speed for the same duty: the specific speed, which must be inside a band for a runner to exist, and the suction specific speed, which must be below about 3 for the impeller not to cavitate. Both rise with the shaft speed, so raising it to reach a band is also raising it towards the cavitation limit. The window here runs from 274.98 rpm to 962.31 rpm and cavitation sets its top. A duty whose window is empty needs something other than a different machine — a booster, a lower installation, or an inducer.

The group with no head in it

The number that picks a machine says nothing about whether the machine can exist. A second group formed from the same variables, with the delivered head replaced by the margin available at the inlet, decides that — and the delivered head has left the expression entirely, so how far a pump lifts is irrelevant to whether it tears the liquid apart at its own entrance.

applied · Specific speed Where a rotor's pressure rise comes from, as the radius moves. The static pressure rise across a rotor, split into the two terms rothalpy gives it. The diffusion term is held at the de Haller limit throughout — the blade is being asked to slow the relative flow as hard as a boundary layer will allow — so it is a flat 11558.4 Pa at every radius ratio. Everything above that line is the centrifugal term, which costs no diffusion and has no limit of its own. At a radius ratio of 2 it supplies 49.92 per cent of the rise and at 3, 72.66 per cent. An axial machine, at a ratio of exactly one, gets none of it.

What a turning frame keeps

Euler's equation prices the work and says nothing about where the pressure comes from. In the frame turning with the blades — which is accelerating, and carries two fictitious forces — a Bernoulli-like quantity survives both of them, and it splits the pressure rise into a term a boundary layer limits and a term that is free if the radius moves.

applied · Turbomachine A blade root at 412.51 megapascals, and the chord is not in it. The centrifugal stress at a blade root against shaft speed, for one annulus of 0.36 m², in four materials. Integrating the blade's own weight outward gives σ = 2π ρ_b A N² with a taper relief — and the chord has cancelled, the blade count has cancelled, and every property of the gas has cancelled. What is left is an area times the square of a speed, capped by a material. The horizontal lines are each material's allowable stress, and where a curve crosses its own line is the fastest that annulus may be turned in that metal. At 12000 rpm this blade carries 412.51 MPa with a tip speed of 439.82 m/s.

The stress that picks the aerodynamics

The free term in a rotor's pressure rise wants radius and speed, and both are capped by something with no fluid in it. Integrate a blade's own weight outward and the root stress comes out as the annulus area times the square of the shaft speed — with the chord cancelled, the blade count cancelled, and every property of the gas cancelled.

applied · Turbomachine At 70 per cent speed the first stage runs at 0.64 of its flow coefficient and the last at 1.17. The flow coefficient of each stage of a compressor of 8 stages at 300 m/s mean blade speed, drawn for a flow coefficient of 0.5 and a work coefficient of 0.35, as a share of the value its blades were cut for, along the operating line a choked exit nozzle sets, at 110 per cent, 100 per cent, 90 per cent, 80 per cent, 70 per cent of design speed. At design speed every stage is at exactly one. Below it the front stages fall towards the stall limit (shaded below 0.82) and the rear ones rise towards the choke limit (shaded above 1.3): at 70 per cent the first stage is at 0.642 and the eighth at 1.170. Above design speed the pattern reverses, the front stages rising and the rear falling.

Matched at one speed and at no other

Every stage of a compressor passes the same mass flow, and the annulus behind each one is cut for the density the air will have reached there at design speed. Slow the shaft and the air is less dense than the metal expects, so the rear stages carry more volume than they were drawn for while the front ones starve — and below a definite speed no throttle setting keeps all of them working at once.

applied · Turbomachine A pump slowed into a system with a static lift leaves its own specific speed. The specific speed of the operating point, as a share of its value at the best point, against the fraction of the design flow delivered, for a pump drawn for 0.1 m³/s against 40 m at 1450 rpm, specific speed 0.545 at its best point. Under speed control into a system whose static lift is 0 per cent, 30 per cent, 60 per cent, 90 per cent of the design head (lines), and under a throttle at design speed into the 60 per cent system (dashed). With no static lift the speed-controlled pump stays exactly at its best point and its specific speed never moves. At half the design flow it has fallen to 1.000, 0.800, 0.708, 0.652 of the design value as the static share rises, and to 0.598 under the throttle.

The specific speed a pump spends its life at

A pump is chosen by its specific speed at its best point and then run somewhere else. Written in the pump's own coefficients the number is √φ/ψ^¾, a position along its characteristic, and a variable-speed drive keeps it there only when the system it pumps into has no static lift. Every metre of lift moves a slowed pump along its own curve, towards shut-off, and a throttle moves it further.

applied · Specific speed What a downstream blade sees going past. The axial velocity a blade in the second row meets, over one revolution, as it passes through the wakes of thirty upstream blades. Each dip is one wake, and the blade meets all thirty of them every time it goes round.

A row that meets the row before it

A compressor blade is loaded and unloaded thirty times a revolution by geometry it does not have. The forcing sits at the blade count of the row in front of it and at multiples of that, and how far up the harmonics it reaches is decided by how far apart the two rows are.

circulation · Cascade Surge is a loop round the characteristic's peak. The two runs in the plane of flow coefficient and plenum pressure rise, over the characteristic continued to reversed flow. With B = 0.5 the state slides off the peak and settles on the stalled characteristic. With B = 2 it traces a large loop: the flow collapses at nearly constant pressure, reverses while the plenum empties, recovers to the right-hand branch at low pressure, and climbs back up it while the plenum fills, round and round.

The plenum decides whether a compressor surges

Throttle a compressor past the peak of its characteristic and it does one of two things. It settles into rotating stall, a steady state with a cell of dead flow running round the annulus, or it surges, the whole flow through the machine collapsing, reversing and recovering over and over. Which one is not decided by the blades. It is decided by the volume the compressor discharges into, against the inertia of the air in its duct — one number, Greitzer's B, which grows with the blade speed, so the same machine stalls at part speed and surges at full speed.

applied · Turbomachine With a small plenum, stall feedback closes the hysteresis loop. The stall amplitude against the throttle as it is closed slowly past the peak and opened again, at B = 0.2, with no stall feedback and with feedback at twice the critical gain; closing solid, opening dashed. Without feedback the cell appears suddenly near γ₀ = 0.6094 and vanishes only at 0.6428, and the loop between the two legs has an area of 0.078. With feedback the cell grows gradually as the throttle closes and shrinks along the same curve as it opens: the area is 0.0014.

A throttle can hold the peak only in a small plenum

A compressor makes its most pressure at the peak of its characteristic, and at the peak it either surges or stalls. A throttle moved by feedback can fight both. Driven by the plenum's pressure it damps surge, with a gain that grows as the square of Greitzer's B until it meets a ceiling B does not move; driven by the flow, it cannot. Driven by the stall cell's amplitude it turns the sudden jump into deep stall into a gradual one and closes the hysteresis loop — but only while the plenum is small. Above B of about a third the same feedback turns the jump into a cycle.

applied · Turbomachine Kicked at ninety per cent of its peak flow, the compressor is held only when both modes have an actuator. The flow through the compressor, as a fraction of the peak flow, after a stall cell of amplitude 0.05 is started at 90 per cent of the peak flow, at B = 2, under four controllers: a tip injector of gain 0.7 and capacity 2 per cent of the peak flow with the throttle fixed; the injector with a pressure-driven throttle; the pressure-and-flow throttle with no injector; and both. injector, throttle fixed: surges or runs away; injector, pressure throttle: surges or runs away; throttle pair, no injector: stalls; injector and throttle pair: recovers.

A compressor needs one actuator for each way it can fail

A throttle alone cannot hold a compressor left of its peak in a large plenum: it has one degree of freedom and the machine has two ways to fail, and the throttle's own surge gain runs into a ceiling that the plenum's size does not move. Give the stall cell its own actuator — air injected at the rotor tips against the cell — and give the throttle a second signal, the flow, and a machine at B = 2 is held at ninety per cent of its peak flow, recovering from a kicked cell nearly three times the injector's capacity. Let the injection lag the cell by a radian and the line still holds, but almost no disturbance is survived.

applied · Turbomachine

Named alongside it

The objects these essays reach for when they reach for this one.

Model limitDimensionlessOptimisationSimilarityStallBifurcationCorrelationDynamical systemPump characteristicScalingSpecific speedStability

All concepts