Concept

Pipe flow — where it appears

Fully developed flow along a straight duct, in which nothing changes with distance and the pressure gradient balances the wall friction exactly. Its laminar form is one Poisson equation with no parameter in it, so its resistance is a pure number belonging to the cross-section's shape.

Named by 13 essays across 5 fields — each of them below, with the objects they name alongside it.

Seven fluids in one pipe at one pressure gradient. Velocity profiles of power-law fluids in a round pipe, all at the same pressure gradient and the same consistency, scaled to the fastest. A shear-thinning fluid (n below one) is flatter in the middle and steeper at the wall; a shear-thickening one is the reverse. The flattening is often called plug-like, which invites the reading that the fluid is moving more freely — what has actually happened is that all the shear has been pushed into a thin annulus at the wall, which is the expensive place to put it.

A viscosity that depends on the question

Blood, paint, molten polymer and drilling mud have no viscosity. They have a relation between stress and strain rate that is not proportional, so the ratio of the two depends on how hard they are being sheared — and an instrument that reports one number is reporting a property of itself.

viscous · Non-newtonian
A factor of 1.8 between the extremes. The same numbers as a bar. The spread is exactly 96 over 160/3, which is 1.8 — and it is a spread in a quantity that a single correlation using the hydraulic diameter treats as a constant. A rectangle twenty times as wide as it is deep is 78 per cent more resistant than a circle of the same hydraulic diameter.

A number that is only the shape of the hole

The friction factor times the Reynolds number for laminar flow in a duct is a pure number that depends on the cross-section's shape and on nothing else — not the fluid, not the size, not the flow rate. It is exactly 64 for a circle and exactly 96 for a slot, and the correlation that treats them as the same is wrong by a third.

applied · Internal flow
Five approach profiles a meter might be looking at. The velocity across the pipe upstream of a contraction, for a uniform flow, fully developed laminar flow, two turbulent power laws and an annular jet of the kind a bend or a partly open valve leaves. All five carry the same volume flow. The meter reads a pressure difference and cannot see any of this.

The profile a meter cannot see

A differential-pressure flowmeter measures a force balance and reports a flow rate. The step between them needs two integrals of a velocity profile the instrument has no access to — and two profiles differing by half the mean velocity across the pipe give identical readings, which is why the standards specify straight pipe rather than a correction.

applied · Metering
The core that does not move, and where its edge is. Four velocity profiles at the same pressure gradient and four yield stresses. The shear stress in a pipe is G r/2 whatever the fluid is — that is a force balance and not a constitutive law — so the fluid is unyielded exactly inside r = 2 tau_y/G, and the plug radius is known before anything is solved.

The core that does not move

Toothpaste in a tube has a region in the middle that is not being sheared at all, and its edge is at a radius you can write down before solving anything. Four things about that core are exact, and one of them is that the fluid does not flow below a threshold — not slowly, at all.

viscous · Non-newtonian
Two lifetimes, crossing. The mean time for a turbulent puff to decay and the mean time for it to split into two, against Reynolds number, on a logarithmic axis spanning thirty orders of magnitude. Below the crossing puffs die faster than they multiply; above it they multiply faster than they die, and the flow stays turbulent.

A puff that does not know how old it is

A patch of turbulence in a pipe below the critical Reynolds number dies at random, and its chance of dying in the next second does not depend on how long it has already lasted. The flow that contains it has a memory anyway, because the patches multiply — and where multiplying overtakes dying is a Reynolds number.

turbulence · Transition
Friction lends the crown 28.4 kPa, and the tank takes it back. The absolute pressure at the crown of a siphon with friction in its hose, through a whole drain, for the crown placed at three positions along the hose, against the frictionless constant of 23.01 kPa. With the crown 0.3 of the way it starts at 63.3 kPa, with the crown 0.5 along it starts at 51.5 kPa and with the crown 0.7 of the way it starts at 40.4 kPa. Every curve is above the constant, every curve falls towards it as the level falls, and every curve reaches it at the end — 23.06 kPa with a centimetre of level left. Friction never brings a siphon nearer to breaking; it lends a margin, and the draining tank returns it pascal by pascal, so the worst the crown ever sees is the frictionless value.

The margin friction lends a siphon

Without friction a draining siphon's crown pressure does not depend on the source level at all, and every real hose has friction. It turns out always to raise the crown pressure, by an amount the draining tank hands back pascal by pascal — and how much it lends is decided by where along the hose the crown sits, not by how rough or how narrow the hose is.

misconceptions · Siphon
Four fluids under the same stress, and the four profiles that result. Each fluid carries the same linear stress and answers it differently: a Newtonian fluid with a parabola, a shear-thinning one with a blunter profile, a shear-thickening one with a sharper one, and a Bingham plastic with a plug in the middle where the stress is below its yield point.

The stress a pipe knows

A capillary viscometer measures a pressure drop and a flow rate and reports a viscosity. The first half of that inference is a force balance and is exact for any fluid there is; the second needs the slope of a whole flow curve, which is the experiment the instrument was bought to avoid.

viscous · Non-newtonian
One fast pump or two slow ones. Pump efficiency against the flow asked for, for two pumps into a system with 60 per cent static lift: one pump under speed control, up to the flow at which it reaches full speed; both under speed control; and the best number running with the pumps held at full speed and a valve taking up the difference. Below 0.601 of the design flow one pump is better than two, and above it two are better — before the single pump has run out of speed at 0.65. The throttle is far worse at every flow.

One fast pump or two slow ones

A pumping station with several identical pumps in parallel has a control that a single pump does not: how many of them are running. With no static lift the answer is all of them, always, slowed together. With lift it is a number that falls with the flow and is almost never whole — the flow times the number of pumps, over the square root of the head the system asks. Staging rounds it, and the right moment to round up comes before the running pumps have run out of speed.

applied · Specific speed
A long line empties from the break backwards. The pressure along a gas line three hundred friction lengths long — fL/D = 300 — at five times after it breaks at its far end into still air at a twentieth of its pressure, the break on the right. Half a transit time in, the rarefaction has crossed half the line and the gas beyond it has not moved. Friction then holds the pressure in a slope that lengthens back towards the closed end; at six transit times the closed end is at 0.55 of its starting pressure, at fifteen 0.21, and the break has long since stopped being choked.

A broken line empties at the pace of its friction

When a gas line breaks, its open end chokes and the textbook stops there: a choked outlet passes gas at its own speed of sound and nothing downstream can change that. On a long line the choke is the least of it. The break stays choked only while friction lets enough gas reach it, which on a line a thousand friction lengths long is the first eighth of the time to half pressure. The pressure falls at a pace friction sets, the half-time grows as the square root of the line's length in friction lengths, and the wall's heat — negligible in the steady line — makes the blowdown a third slower.

compressible · Fanno rayleigh
Past transition the cube law gives way to two and a half. The exponent k in Q ∝ r^k obeyed by the cheapest vessel, against that vessel's Reynolds number, for a smooth wall and for a wall with a millimetre of roughness. While the flow is laminar k is 3, Murray's law. Past transition it drops to 2.45 at Re = 2·10⁴ and 2.4 at 1.01·10⁷, near Blasius's 27/11 = 2.455. A fixed absolute roughness barely moves it, because the cheapest pipes for large flows are large and a millimetre is a small fraction of them.

The cheapest turbulent pipe follows two and a half, not three

Murray's cube law comes from Poiseuille's resistance, and it fails the moment the flow in a vessel turns turbulent. The same cost minimised with turbulent friction gives a flow that grows as the radius to the power 27/11 in a smooth pipe and 7/3 in a rough one. Murray's invariant, a wall shear the same in every vessel, goes with it, and so does the local rule that made the law credible as biology: a vessel that holds its shear at a set point is twice too wide.

applied · Branching
Below a specific speed of a half, a pump's losses are its discs and its narrow passages. Each loss as a share of the shaft power against the specific speed, for pumps of 40 m head at 1450 rpm, so that every one has the same impeller diameter and only the flow changes. At Ωₛ = 1.0 the fixed share is most of the loss and the efficiency is 0.902; at 0.3, disc friction is 7.65% and passage friction 5.32%, and the efficiency 0.777; at 0.15 the two together take 37.9%.

Two small pumps carry two big discs

Split a pumping duty between two pumps of the same head and speed and each one keeps the big pump's impeller diameter, because the head fixes the tip speed. So the pair spins two full-size discs in their casings for the flow one disc used to carry, and the efficiency penalty that a station comparison assumed to be two points is four. That moves the lift at which splitting saves energy from 44 per cent to 65, and below a specific speed of about a half it never does.

applied · Specific speed
At the cheapest fork each daughter runs at the parent's velocity along it, so the split loses only the sideways part. The power lost at a symmetric split, as a multiple of the flow times the parent's dynamic pressure, against the daughters' radius as a fraction of the parent's, at each of three cheapest angles. For laminar, k = 3 the angle is 37.5°, the curve's minimum is at a ratio of 0.7937 — the cheapest ratio — and its value is sin²θ = 0.37; for smooth turbulent, 27/11 the angle is 28.4°, the curve's minimum is at a ratio of 0.754 — the cheapest ratio — and its value is sin²θ = 0.226; for rough, 7/3 the angle is 25.1°, the curve's minimum is at a ratio of 0.743 — the cheapest ratio — and its value is sin²θ = 0.18.

The cheapest fork loses only its sideways speed, and pricing it closes the fork

A turbulent network built at least cost forks at 28.4°, with daughters three quarters of the parent's radius, and those numbers priced the pipes and never the split. Price the split as Borda priced a sudden widening and something exact appears: at the cheapest fork each daughter already runs at the parent's velocity component along it, so the junction loses nothing but the sideways part of the parent's speed, and its loss cannot be reduced by resizing the daughters. It can be reduced by narrowing the fork. A split costing under two per cent of the bill moves the cheapest angle by seven degrees, because the pipes' bill is flat at its best angle and the split's loss is not.

applied · Branching
Through the transitional range Nikuradse's sand pipe runs below Colebrook's curve by up to a fifth. The friction factor against the Reynolds number for a pipe of relative roughness 1/120, with Nikuradse's roughness function and with Colebrook's, beside the smooth pipe. Nikuradse's falls furthest below Colebrook's, 21.9 per cent, at a Reynolds number of 11318, where the roughness is 6 wall units; both reach 0.0356 when fully rough.

Sand and a commercial pipe part company at six wall units

A rough wall shifts the logarithmic velocity profile down by an amount that depends on the roughness height in wall units, and once the wall is fully rough every kind of roughness shifts it the same way. Before that they disagree. Nikuradse's uniform sand stays smooth until its grains reach four wall units and then rises steeply; Colebrook's commercial pipes feel grains a fifth of a wall unit high and rise smoothly. Put both into one log law and the friction factor of a pipe through its transitional range differs by up to a quarter, always at the same roughness in wall units, about six. The Moody chart, drawn from Colebrook, is the upper of the two.

turbulence · Roughness

Named alongside it

The objects these essays reach for when they reach for this one.

Model limitFriction factorMeasurementConstitutive lawModel validityNon-newtonianOptimisationRegimeSimilarityThresholdAffinity lawsControl volume

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