Concept

Lubrication film — where it appears

A layer of fluid so thin against its own extent that the pressure does not vary across it and inertia is absent. It is what carries a bearing's load, and its governing equation is Reynolds' rather than Navier–Stokes'.

Named by 5 essays across 2 fields — each of them below, with the objects they name alongside it.

20.45 MPa out of a film 25 µm thick. The pressure along a tapered pad, from the closed-form solution of Reynolds' equation, with the same equation's tridiagonal grid solve drawn over it as points. The peak is 20.45 MPa — enough to yield mild steel — and it sits at 69 per cent of the way along rather than in the middle, because the pressure gradient vanishes where the film equals the harmonic mean of its two ends and the harmonic mean is biased towards the thinner one. The pad's own shape is drawn along the top, to a vertical scale of its own. Nothing pumps this oil: the runner drags it into a narrowing gap and the gap does the rest.

Nothing but the shape of the gap

A machine that holds a steel shaft off its bearing with a film of oil twenty-five microns thick has no pump in it, and the pressure it generates would yield mild steel. The mechanism is not the oil and not the speed; it is that the gap narrows.

viscous · Lubrication
A film with nothing useful to show for itself. The pressure under two discs squeezed together, as a fraction of the pressure at the centre. It is a parabola, and it holds an enormous load — but nothing is sliding, so there is no output at all and every joule put in becomes heat in the oil. The two routes to that heat share no arithmetic: one integrates the dissipation function over the film, the other multiplies the force by the approach speed.

The last of the oil

A wet plate on a table is held down by nothing but the difficulty of getting air in underneath it. The force required to separate two flat surfaces with a film between them goes as the inverse cube of the gap, which means there is no finite energy that removes the last of the film and no finite time in which it drains away.

viscous · Squeeze film
How hot seven films get. The peak temperature rise inside the film itself, on a logarithmic axis, for seven lubricated contacts with ordinary engineering numbers. A journal bearing runs tens of kelvin above its own housing, which is why lubrication systems are designed around heat rather than around load; a water-lubricated bush runs at a hundredth of a kelvin, because water conducts six hundred times better per unit of viscosity. The air bearing is marked: its gap is smaller than air's mean free path, so its film is not a continuum at all.

The film that heats itself

The oil in a bearing is not at the temperature of the metal around it. It is tens of kelvin hotter, the rise contains no length whatever, and whether the heating runs away or settles down depends on something that is not a property of the oil at all — whether the machine driving it holds the speed or holds the force.

viscous · Viscous heating
Twice as fast is not twice as thick. The film a plate carries out of water, against the speed it is withdrawn at, both logarithmic. The slope is exactly two-thirds, so doubling the speed thickens the film by 58.7 per cent and never by more. The open marks are outside the range the derivation holds in — above a capillary number of about a hundredth the film is no longer thin against the capillary length, and the measured thickness leaves this line.

What a plate takes with it

Pull a plate out of a bath and it comes out wet. How wet is not set by the plate, the bath or how much liquid there is, but by a competition in a region a fraction of a millimetre long that nobody looking at the plate can see — and the film goes as the two-thirds power of the speed, never as the first.

viscous · Coating
A force that depends on the molecular scale only through its logarithm. The force per unit length needed to move a 30° contact line of water at 1 mm/s, out to 1 mm, against the slip length on a logarithmic axis, from a picometre to a tenth of a millimetre. Each tenfold change in the slip length moves the force by the same fixed amount, so eight decades of the most uncertain length in the problem change the answer by a factor of about twenty — and at zero slip length the line keeps rising without end. The dashed curve takes the exact wedge's angle factor with a sharp cutoff; the solid one the thin-film wedge with Navier slip.

The drop a no-slip wall would never let spread

Liquid touching a solid moves with it, and nearly everywhere that is as close to exact as anything in fluid mechanics. At the edge of a spreading drop it cannot be: the stress in the corner rises as one over the distance from the edge, and the force needed to move the edge is infinite. Something slips over a nanometre, and because the answer depends on that length only through its logarithm, a drop spreads at almost the same rate whatever the something is.

misconceptions · The no-slip condition

Named alongside it

The objects these essays reach for when they reach for this one.

ViscosityDissipationThin filmCapillary numberThe no-slip conditionPressureReynolds equationSurface tensionAdhesionBifurcationBoundary conditionBrinkman number

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