Concept

Thin film — where it appears

A layer of fluid whose thickness is small enough against its own extent that the flow across it can be summarised rather than resolved. The approximation is what makes lubrication, coating and drainage problems tractable, and it fails where the aspect ratio does.

Named by 8 essays across 2 fields — each of them below, with the objects they name alongside it.

20.45 MPa out of a film 25 µm thick. The pressure along a tapered pad, from the closed-form solution of Reynolds' equation, with the same equation's tridiagonal grid solve drawn over it as points. The peak is 20.45 MPa — enough to yield mild steel — and it sits at 69 per cent of the way along rather than in the middle, because the pressure gradient vanishes where the film equals the harmonic mean of its two ends and the harmonic mean is biased towards the thinner one. The pad's own shape is drawn along the top, to a vertical scale of its own. Nothing pumps this oil: the runner drags it into a narrowing gap and the gap does the rest.

Nothing but the shape of the gap

A machine that holds a steel shaft off its bearing with a film of oil twenty-five microns thick has no pump in it, and the pressure it generates would yield mild steel. The mechanism is not the oil and not the speed; it is that the gap narrows.

viscous · Lubrication $A film with nothing useful to show for itself. The pressure under two discs squeezed together, as a fraction of the pressure at the centre. It is a parabola, and it holds an enormous load — but nothing is sliding, so there is no output at all and every joule put in becomes heat in the oil. The two routes to that heat share no arithmetic: one integrates the dissipation function over the film, the other multiplies the force by the approach speed.$

The last of the oil

A wet plate on a table is held down by nothing but the difficulty of getting air in underneath it. The force required to separate two flat surfaces with a film between them goes as the inverse cube of the gap, which means there is no finite energy that removes the last of the film and no finite time in which it drains away.

viscous · Squeeze film

Twice as fast is not twice as thick. The film a plate carries out of water, against the speed it is withdrawn at, both logarithmic. The slope is exactly two-thirds, so doubling the speed thickens the film by 58.7 per cent and never by more. The open marks are outside the range the derivation holds in — above a capillary number of about a hundredth the film is no longer thin against the capillary length, and the measured thickness leaves this line.

What a plate takes with it

Pull a plate out of a bath and it comes out wet. How wet is not set by the plate, the bath or how much liquid there is, but by a competition in a region a fraction of a millimetre long that nobody looking at the plate can see — and the film goes as the two-thirds power of the speed, never as the first.

viscous · Coating

A water sheet two millimetres thick leaves the lip above 0.270 m/s. The effective tension of a sheet of water, 2σ − ρU²h per metre of its width, against the speed it is poured at, for sheets one, two and four millimetres thick. At rest every sheet carries the tension of its two surfaces, 145.4 mN/m, and the momentum it carries along itself subtracts from that. A 1 mm sheet reaches zero at 0.382 m/s, a 2 mm sheet reaches zero at 0.270 m/s and a 4 mm sheet reaches zero at 0.191 m/s. Below its own crossing a sheet bent round a lip is pulled onto it; above, it is flung off. The quantity that decides is a tension, not a pressure, and the speed at which it vanishes is the speed of waves along the sheet.

The teapot effect is a tension, not a pressure

A slow pour runs back under a spout and down its outside, and the name it is usually given is the Coandă effect. The Coandă effect borrows the ambient pressure, and a liquid in air has none to borrow. A liquid sheet is held to a lip by its own surface tension, and it lets go at the one speed that tension cannot carry — the speed of waves along the sheet — whatever the lip's radius.

misconceptions · Coanda

Where a film stops being a damper and starts being a spring. The stiffness and the damping of a circular gas film against its squeeze number, both in units of ambient pressure times disc area. At the left the stiffness is nothing and the damping is Stefan's incompressible law; at the right the damping has gone and the stiffness has reached π, which is an isothermal gas trapped in the gap with no way out. They cross at σ = 6.23, and neither limit was put in by hand — both fall out of a Bessel function of a complex argument.

A damper that turns into a spring

A film of oil squeezed between two plates resists motion and stores nothing, and that is a property of the oil rather than of the film. Fill the same gap with air and the same equation gives a film that stores and resists nothing — above a squeeze number of six, with nothing changed but the frequency and the gap.

viscous · Squeeze film

One rim, one drop, every angle in the band. Water on a disc the size of a US cent, 19.1 mm across, pinned at its rim. The faint outlines are the drop at apparent angles of 60°, 90°, 120° and 150°; the dark one is the drop at the angle set, 120°, holding 1.13 mL. The rim stays put while the angle climbs, and every shape is an equilibrium: 0.52 mL at 60°, 1.44 mL at 150°. They are flattened by gravity into puddles with rounded edges, not spherical caps.

An edge holds any angle it is given

A liquid's contact angle is taught as a property of the liquid and the solid. On a smooth face it is. On a sharp edge the line stops, the angle is free to take any value in a band as wide as the edge is sharp, and that freedom is how a coin carries a dome of water and a glass stands full above its brim.

misconceptions · Coanda

Below the capillary length, the coat is set by the fibre, not the bath. The coat's thickness in units of ℓ_c Ca^(2/3) against the fibre's radius in capillary lengths, on logarithmic axes: the dynamic meniscus's 1.3376 over the curvature the static meniscus asks of it, 1/b + Z/ℓ_c². Thin fibres take Quéré's 1.3376 b Ca^(2/3), set by their own radius; thick ones take Landau–Levich's 0.9458 ℓ_c Ca^(2/3). The two laws cross at b = 0.71 ℓ_c, where the coat is 0.61 of either; at b = 0.1 ℓ_c it is 0.137 of what the plate's law would give.

A thin fibre coats by its own radius, and beads by it

A plate drawn out of a bath carries a film set by the capillary length, the size at which surface tension and gravity balance. A fibre thinner than that length carries a film set by its own radius instead, often a tenth of what the plate's law promises — and the same radius then decides how quickly that film gathers into beads. The faster the fibre is drawn, the thicker its coat and the shorter the length of it that comes out smooth.

viscous · Coating

Five gas films never meet their thermal crossing. Six air films placed by their squeeze number, which decides whether the gas leaves the gap or is trapped in it, and their thermal number, which decides whether the heat of compression leaves. The dashed diagonal is the estimate that the two differ by the Prandtl number. The devices lie between one and eleven decades below it, because heat leaves across the gap and the gas along the disc. Only the levitator at a twenty-micron gap comes within a decade of the thermal crossing at ωh²/κ ≈ 18.

The heat of a squeeze leaves across the gap

Squeeze a film of air and it warms, and whether that heat reaches the walls in time decides whether the gas is compressed isothermally or adiabatically. The natural estimate has the heat leaving the way the gas does, along the disc, and puts the thermal crossing beside the viscous one. It leaves across the gap instead, a distance hundreds of times shorter, so the crossing sits decades away — and when a film does reach it, what it gains is not stiffness but a second band of loss.

viscous · Squeeze film

Named alongside it

The objects these essays reach for when they reach for this one.

Lubrication film Model limit Reynolds equation Surface tension Viscosity Damping Dissipation Squeeze film Capillary length Capillary number Coanda Coating

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